Plasma Powders & Systems Incorporated
FAQs   |   JOIN   |   ABOUT   |   BLOG   |  ORDER   
228 Boundary Road, PO Box 132
Marlboro, NJ 07746 

Phone 732-431-0992
Toll Free: 800-358-4287


Search: 


Plasma Powders, Thermal Spray Industry Youtube Channel

    HOME   |   SPRAY EQUIPMENT   |   HANDLING EQUIPMENT   |   POWDERS   |   WIRES  |   PARTS   |   TRAINING   |   TECHNOLOGY   |   CONTACT
Thermal Spray Wire
 Thermal Spray Wire
 
 
Thermal Spray Wire
Plasma Powders and Systems Inc offers thermal spray and metalizing wire. Known worldwide for our 1/8" 80/20 NiAl Bondrite®, we also provide various sizes in Aluminum Bronze, Babbit, Copper, Aluminum, Tin, Zinc, Zinc/Aluminum, 202 Stainless Steel, 420 Stainless Steel, Molybdenum and many others and provide quotes for additional types and sizes. Our wires are available in spools, coils, or payoff packs to best fit the needs of the customer.
 
 
 
 
 Thermal Spray Wire
 
 Thermal Spray and Metalizing Wires
 
Plasma Powders & Systems, Inc. offers wires for almost every thermal spraying and metalizing venture. We are known around the world for our 1/8" 80/20 Ni-Al Bondrite® but also provide many other wires in OEM or its chemical equivalent. We offer wire in any standard diameter and packaging, including open coils, spools and 250 to 500 lb. drums.
 

PPS Item ID

Description

Nearest Equivalent

Diameter/Packaging

PPS 202 SS 202 Stainless wire Metcoloy #5, Tafa 55T 1/8” Open coil, 1/16” Spooled
PPS 316 SS 316 Stainless wire Metcoloy #4, Tafa 88T 1/8” Open coil, 1/16” Spooled
PPS 420 SS 420 Stainless wire Metcoloy #2, Tafa 60T 1/8” Open coil, 1/16” Spooled
PPS Aluminum Aluminum wire Aluminum AW, Tafa 01T 1/8” Open coil
 PPS Alum Bronze  Aluminum Bronze wire  Sprabronze AA, Tafa 10T  1/8” Open coil, 1/16” Spooled
 PPS Babbitt  Babbitt wire #2  Sprababbitt® A, Tafa 04T  1/8” & 1/16” Spooled
 PPS Copper  Copper wire  Copper, Tafa 05T  1/8” Open coil
 PPS LS Steel  Low Shrink Steel wire  Sprasteel® LS  1/8” Open coil
 PPS Moly  Molybdenum wire  Sprabond®, Tafa 13T  1/8” Open coil, 1/16” Spooled
 PPS 1/8” Bondrite®  Solid core Ni-Al 80/20  Metco 405  1/8” Spooled
 PPS Ni-Al 95/5  Ni-Al 95/5 Alloy Bond wire  SM 8400, Tafa 75B  1/16” Spooled
 PPS Tin  Tin wire  Tin, 02W  1/8” Spooled
 PPS Zinc  Zinc wire  Zinc, Tafa 02Z  1/8” Open coil
 PPS Zinc Aluminum  85/15 Zinc Aluminum wire  Tafa 02A  1/8” Open coil
Plasma Powders & Systems, Inc. often has excellent quality surplus materials and equipment available at huge savings. If you do not see what you’re looking for, please give us a call at (732) 431-0992 for a quote.



 BONDRITE® 1/8" dia. Ni-Al Bonding Wire

Plasma Powders and Systems Bondrite® is one of the leading bondcoats in the thermal spray industry. A Nickel-Aluminum composite wire used as a bond-coat in the combustion wire metalizing process. Our solid nickel core with an aluminum coating creates a solid spray with no “spitting”, a common flaw in other bondcoat wires. This allows for an even spray and finish when using Bondrite®.

Download Bondrite Brochure (PDF)

Thermal Spray Wire, Bondrite NI Al Bonding Wire

Specification: Specification: A composite Nickel-Aluminum wire to spray as a bondcoat in the wire-spray metalizing processes. Typically 80% Ni and 20% Al.
Physical Appearance: A bright Aluminum tubular wire containing a solid Nickel core wire.
Bond Strength: As per lab reports, there was a failure of the adhesive in all three samples, one slightly below 12,000 p.s.i. and two well above 12,000 p.s,i, with a 0.009" coating.
Coating Appearance: A 200X micro of a 0.005" coating of BONDRITE bondcoat over a steel substrate shows excellent alloying at the interface.
Advantages: This wire sprays at a higher speed of about 8 lbs per hour compared to 5 lbs for the currently available Ni-Al wire and gives an extremely homogeneous spray pattern. Also unlike the wire with petletized Nickel powder core inside an Aluminum tube, this wire does not spit. The older wire had a tendency to propel un-melted Nickel particles if the Aluminum sheath burned out prematurely. This does not happen with BONDRITE as the solid Nickel wire cannot shoot out unless it is melted and atomized by the compressed air jet before it is sprayed. This in turn imparts very high bond strength to the coating, as proven by the lab report.
Packaging: The wire is layer wound on 12" diameter spools with a weight of 11 lbs each. Special packaging is available at no additional cost for a reasonable quantity if requested at the time of placing the order.


Lab Results

Bondrite Tensile Specimens

0.009" Coating Thickness

#

Sample ID

LBS

PSI

Failure Mode

1 1 9111 11606 100% Adhesive Failure
2 2 9100 11592 100% Adhesive Failure
3 3 9529 12139 100% Adhesive Failure
  Avg Failure 9247 lbs 11779 psi  

NOTE 1: All three coatings specimens outlasted the maximum strength of the adhesive. No Coating Failures occurred on any of the specimens.
NOTE 2: Specimens were machined from 3 separate panels.

Tests were performed by Protech Lab Corp. on July 24th of 2009. Adhesive Utilized: EC2086 (3M Adhesive)

 

 
 
Plasma Powders & Systems Inc.
Thermal Spray Company
228 Boundary Road,
PO Box 132
Marlboro, NJ 07746

About Us

Phone: 732-431-0992
Toll Free: 800-358-4287

Thermal Spray Products Resources Contact Us
Copyright 2011-2016 Plasma Powders & Systems Inc. Disclaimer Website and Marketing by Cat's Meow Marketing

website design by NovaStar web design